Blow Molding

Blow Molding is a specialized method for creating hollow parts, predominantly used in the packaging industry.

  • Main Types: Extrusion Blow Molding (EBM) for large, handled containers made of HDPE; Injection Blow Molding (IBM) for high-precision neck finishes; and Injection Stretch Blow Molding (ISBM) for producing high-strength, clear PET beverage bottles.

  • Function: A heated plastic tube (parison) or preform is placed inside a mold and inflated with compressed air until it conforms to the mold walls.

  • Products: Beverage and chemical bottles, automotive fuel tanks, and detergent containers.

(HDPE) Blown Grade

GRADE MFI Density Application Datasheet
HBM5520 0.25 (190°C / 2.16kg) 0.955 Multipurpose blow molding process small blow molded articles containers for household industrial chemicals automotive supplies foodstuffs toiletries and cosmetics
HBM5020 0.3 (190°C / 2.16kg) 0.95 Multipurpose blow molding process small blow molded bottles packaging of consumer and dangerous goods
HD-0035 0.35 (190°C / 2.16Kg) 0.959 bottles for bleach motor oil toiletries mild and distilled water This grade is also used to make small containers (from 10L to 20L)
HBM-5510 10 (190°C/21.6Kg) 0.955 Large blow molding parts standard and lightweight Jerry cans
BL3 23 (190°C/21.6kg) 0.954 Small blow moulding Containers (up to 5 lit ) Packaging of pharmaceuticals & surfactants

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Key
Materials and Applications in Film Casting

The
choice of polymer raw material is crucial for determining the
final film properties and is heavily influenced by the desired application:

1.
Polyethylene (PE) Grades

  • LLDPE (Linear
    Low-Density Polyethylene):
    Widely used for high-clarity cast film
    applications due to its superior toughness and puncture resistance. It is
    the core material for high-performance stretch film.
  • LDPE (Low-Density
    Polyethylene):
    Used for seal layers in laminates where easy heat-sealing and low
    cost are prioritized.
  • HDPE (High-Density
    Polyethylene):
    Less common for thin films but used for stiffer, stronger cast
    sheets and liners requiring chemical resistance.

2.
Polypropylene (PP) and Other Polymers

  • Cast Polypropylene
    (CPP):
    Highly popular
    for flexible food packaging, textiles, and medical packaging due to its
    high heat resistance and excellent barrier properties.
  • PET (Polyethylene
    Terephthalate):
    Cast into high-strength, thin films for electrical insulation,
    optical displays, and specialty barrier layers.

Critical
Applications

The
high-quality output of the film casting process
supports demanding markets:

  • Flexible Packaging: Retort pouches, stand-up
    pouches, snack food bags (often as a substrate for printing or
    lamination).
  • Hygiene and Medical: Non-woven laminates, breathable
    barrier films for surgical drapes and wound care.
  • Technical Films: Release liners, protective films
    for electronic displays, and specialized barrier films for solar panels
    (photovoltaics).

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